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There are a few options, however many of them either use standard parts, or require minimum order quantities (Minifigures.com for example requires a minimum run of 50). A couple of options for bespoke, one-offs seem to be: minifigs.me - who offer both a Custom Torso option and a Custom Complete Minifigure with printing on the legs and head as well. ...


In your setup, the space between both axles is about 11.31mm (1 stud brick = 8mm). On the central part of the gear (the band where teeth protude), the pitch diameter is 11.9mm (outer diameter of 13.8mm, root diameter of 10mm). Hence the gears would not mesh if mounted in the same plane (because 11.9 > 11.31). However, if you consider the beveled part of ...

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