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I went to Brickcon 2012. I asked Joe Meno about his red Monorail and he was most helpful. He flipped it over to expose the undercarridge and he was able to show me LEGO tires with fifteen hours of running time. The tread does indeed wear off and the tires actualy begin to split. The rubber doesn't cling to the rails themselves, but residue does begin to ...

Maybe the plastic is worn off just enough that the switch is not pushing the pins completely anymore. Debug step 1: When the train pins are in the switch zone there shouldn't be a lot of space between the point of the pins and the face of the switch. If it looks too loose that could be the problem. A way to test this would be to put some clear scotch ...