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I have some pre-2000 (rough date to split the collection to old/new) System and Technic sets that are from different sources: some are from my childhood, while others have been acquired in "used" as well as "new" condition. They share a common property compared to newer sets - brick clutch power in older sets is a lot stronger. And this is something of a common observation in AFOL community.

Take Technic 8880 set for example. You can feel greater power is required to assemble and take apart Technic bricks compared to what would modern same parts needed. They are not damaged or bent, and still look the same as new part. I've also noticed, when handling the assembled model, you can hear many connection points squeak, which isn't a case with modern sets.

It is known TLG made a change from pre-colored plastic pellets to "base + colored dye" used in production these days. Newer bricks have slightly different properties too, like they doesn't yellow as much as old ones. So obviously, some changes were made to plastic formula, but it ss still ABS plastic (question is about opaque colored bricks).

So I wish to understand what's the reason behind this.

  • Was the clutch power always like that for bricks of that era?
  • Is it because of chemical nature where some elements within ABS plastic mixture cause clutch power to change?
  • Maybe some physical nature like temperature or humidity causing plastic to degrade/shrink over time?

Ideally I would like to see answers with facts, but keeping in mind TLG may be good at keeping their secrets I'm open to all the answers with some sort of proof of the statement.

  • 1
    I don't have a source for this, but I heard that Lego considers the older, tighter bricks to be defective compared to the modern bricks, which clutch less but are easier for children to manipulate. – Mr. Shiny and New 安宇 Mar 25 at 20:33
  • An interesting reason I have never heard of before. Would love to get more detail on this matter. – Alex Mar 27 at 9:00
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This is a partial answer (or theory).
The moulds for most of the basic bricks have been changed over the years to use less plastic while (hopefully) retaining clutch.

2 x N bricks were given thinner walls with 'notches' for the studs. This may have slightly weakened clutch power.

2x4

1 x N bricks (and some plates) were given holes through the bottom tubes and had some supporting walls removed. Not sure how this might've affected clutch power though.

1x4

Photos taken from here.

| improve this answer | |
  • 1
    I believe they gave up on the hollow tubes again. – Henrik supports the community Mar 3 at 18:19
  • It seems like a limited selection of bricks follow this trend of being remodeled. Technic bricks haven't been affected by this, for example, however their clutch strength is changed over time. – Alex Mar 27 at 9:03

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